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Rubber Hose

Rubber Hose

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Rubber Hose
Product Features
Rubber Hose Features
Flexibility
01

They can bend and conform to various shapes and angles, making them ideal for tight spaces and easy installation.

Durability
02

Resistant to abrasion, impact, and many chemicals, allowing them to withstand harsh environments and heavy use.

Temperature Resistance
03

Can be designed to operate across a wide range of temperatures, from very low to very high, depending on the rubber compound.

Pressure Resistance
04

Reinforcement layers significantly enhance their ability to handle high internal pressures.

Chemical Resistance
05

Specific rubber types offer excellent resistance to various chemicals, acids, and solvents.

Longevity
06

With proper care, quality rubber hoses can last for many years, offering a good return on investment.

PRODUCT FEATURES
HDPE Pipe Production Process
Rubber Hose Technological Process
STEP 01
Materials Selection and Compounding

The journey begins with carefully selecting raw materials, primarily natural or synthetic rubber (e.g., Natural Rubber, SBR, NBR, EPDM, Silicone, Neoprene). The choice of rubber depends on the hose's intended application, considering factors like resistance to heat, chemicals, oil, abrasion, and pressure.

Once the primary rubber is chosen, it undergoes compounding. This involves mixing the rubber with various additives to enhance its properties. These additives can include:

Carbon black: for strength and UV resistance.

Sulfur: for vulcanization (curing).

Accelerators: to speed up the curing process.

Plasticizers: for flexibility.

Stabilizers: to prevent degradation.

Pigments: for color.

Fillers: to improve specific properties or reduce cost.

This compounding stage is critical as it dictates the final physical and chemical properties of the hose.

STEP 02
Extrusion of the Inner Tube

The prepared rubber compound is then fed into an extruder. This machine uses a rotating screw to force the rubber through a die, which gives the inner tube of the hose its desired shape and dimensions. This step ensures a continuous and uniform tube with a smooth inner surface to minimize fluid resistance.

STEP 03
Reinforcement Layer Application

For most applications, especially those involving high pressure, hoses require reinforcement layers to enhance their strength and prevent bursting or collapsing. These layers can be made from:

Textile braids or spirals: (e.g., cotton, nylon, polyester, aramid fibers) for flexibility and pressure resistance.

Metal wires: (e.g., steel wire) for higher pressure applications and added strength.

The reinforcement material is carefully applied around the extruded inner tube, often through braiding, spiraling, or wrapping techniques.

STEP 04
Extrusion of the Outer Cover

After the reinforcement layers are applied, another layer of rubber compound is extruded over them to form the outer cover. This cover protects the hose from external damage, abrasion, weathering, and environmental factors like ozone.

STEP 05
Curing (Vulcanization)

Vulcanization is a crucial step that transforms the soft, pliable rubber into a strong, elastic, and durable material. The assembled hose is subjected to controlled heat and pressure, typically in a curing oven or autoclave. During this process, the sulfur (or other curing agents) reacts with the rubber polymers, creating cross-links between the molecular chains. This cross-linking gives the rubber its permanent shape, elasticity, and enhanced physical properties.

STEP 06
Finishing and Testing

Once cured, the hoses undergo finishing processes, which may include:

Trimming excess material.

Smoothing edges.

Applying markings or branding (e.g., lay line with hose purpose, pressure ratings, manufacturing date).

Attaching end fittings or connectors if required.

Our Products Are Everywhere
Industry Applications
Industrial Sector

This is perhaps the broadest category, encompassing a multitude of uses in manufacturing, chemical processing, oil and gas, mining, and power generation. Here, rubber hoses are crucial for transferring petroleum, natural gas, water, steam, chemicals, and even bulk materials like sand and cement. Examples include hydraulic and pneumatic systems, cooling systems for machinery, and general fluid transfer lines.

Industrial Sector

Automotive Industry

Vehicles rely heavily on rubber hoses for critical functions such as: Coolant Hoses: Circulating coolant between the engine and radiator to regulate temperature. Fuel Hoses: Transferring fuel from the tank to the engine. Brake Hoses: Transmitting hydraulic pressure for braking systems. Power Steering Hoses: Carrying power steering fluid.s.

Automotive Industry

Agricultural Sector

Essential for irrigation systems, spraying fertilizers and pesticides, transferring liquid manure, and general water supply for crop management.

Agricultural Sector

Construction Sector

Used for drainage systems, de-watering operations, pumping concrete, and transporting various construction materials.

Construction Sector

Domestic and Commercial Use

Found in everyday items and systems, including: Garden Hoses: Watering plants, washing cars, cleaning outdoor areas. Plumbing: Connecting appliances like washing machines, dishwashers, and water heaters, as well as general household water supply and drainage. HVAC Systems: Transporting refrigerants and air. Sanitary Hoses: Used in food and beverage, pharmaceutical, and cosmetic industries for hygienic transfer of products.

Domestic and Commercial Use

Medical and Pharmaceutical

Specialized tubing for various medical and laboratory applications, often requiring biocompatibility and resistance to sterilization.

Medical and Pharmaceutical

HDPE Pipe FAQ
Frequently Asked Questions
01 · What exactly is a rubber hose pipe?

A rubber hose is a flexible, hollow tube designed to carry fluids or gases from one location to another. It's constructed primarily from natural or synthetic rubber, often reinforced with layers of fiber or steel wire to withstand pressure, prevent kinking, and enhance durability.

02 · What are the common types of rubber hoses and what are they used for?

The type of rubber and reinforcement used determines the hose's application. Here are the most common types: Garden Hoses: Designed for outdoor water use. Typically made from SBR (Styrene-Butadiene Rubber) or EPDM rubber for weather and ozone resistance. Air Hoses: Used with air compressors to power pneumatic tools. Often made from oil-resistant rubber (like NBR) to handle oily mist from the compressor. Fuel Hoses: Critical for automotive and small engine use. Must be made from fuel-resistant materials like Nitrile (NBR) to prevent swelling, cracking, and leaks. Always use a hose specifically rated for fuel (e.g., SAE J30R7 or J30R9). Hot Water & Steam Hoses: Built to withstand high temperatures and pressure. EPDM (Ethylene Propylene Diene Monomer) rubber is a common choice due to its excellent heat, water, and steam resistance. Used in washing machines, industrial cleaning, and heating systems. Hydraulic Hoses: High-pressure hoses used in machinery like excavators and log splitters. They have multiple layers of high-tensile steel wire reinforcement to handle extreme pressures (thousands of PSI). Chemical Hoses: Specially engineered with materials like UHMW (Ultra-High Molecular Weight Polyethylene) liners to safely transfer specific acids, solvents, and chemicals. Food-Grade Hoses: Made from non-toxic, taste-free, and odor-free materials (like white Nitrile) that meet FDA standards for transferring food, beverages, and potable water.

03 · How do I choose the right size hose?

Hose size is primarily defined by its Inner Diameter (ID). Inner Diameter (ID): This determines the flow rate. A larger ID allows more fluid or gas to pass through. Common garden hose IDs are 1/2", 5/8", and 3/4". Outer Diameter (OD): This is less critical for performance but matters for fitting clamps and hose reels. Length: Choose a length that comfortably reaches your work area without being excessively long, which can cause pressure drops and be difficult to manage.

04 · What do pressure ratings (Working Pressure vs. Burst Pressure) mean?

This is a critical safety specification. Working Pressure: The maximum pressure the hose is designed to handle during normal, continuous operation. This is the number you should pay attention to. Burst Pressure: The pressure at which the hose is expected to rupture or fail. It is typically 3 to 4 times the working pressure and serves as a safety margin. Crucial Rule: Never operate a hose above its stated maximum working pressure.

05 · How do I properly store a rubber hose to make it last?

Drain Completely: Always drain all water from the hose after use, especially before freezing temperatures. Coil Loosely: Coil the hose on a hose reel or in large, loose loops on the ground. Avoid sharp bends or hanging it on a single nail, which creates a permanent kink. Store Out of the Sun: UV rays are the primary enemy of rubber. Storing your hose in a garage, shed, or under a cover will dramatically extend its life.

06 · Can I repair a leaky rubber hose?

For low-pressure hoses (like garden hoses): Yes. You can buy hose mending kits at any hardware store. Simply cut out the damaged section and clamp the new fitting in place. For high-pressure, fuel, or critical application hoses: NO. Never attempt to repair these hoses. A failure can be catastrophic, leading to equipment damage, fire, or serious injury. Always replace the entire hose assembly.

07 · My rubber hose is cracking, getting stiff, or feels sticky. What's wrong?

This is a sign of degradation. It is caused by: UV / Sun Damage: The sun's radiation breaks down the rubber polymers. Ozone Exposure: Ozone in the air can cause microscopic cracks. Age: All rubber has a finite lifespan. Chemical Exposure: Using the wrong hose for a chemical (e.g., oil on a standard water hose) will cause it to swell, soften, or become brittle.

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